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Changing Workshop Oil Shuttles on Bunding

GENERAL INFORMATION · 12:31 · ENGLISH AUDIO AND CAPTIONS

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0:04 Before you start

This video provides general information for workers on almond farms. Before you start work, your host employer will explain the exact safe operating procedure, machine instructions and personal protective equipment required at your site. This video supports training. It does not replace practical training, assessment, supervisor sign-off or a training record. English is the authoritative version.

0:39 Step 1

Training and Safety

Potential risk.

Workers unsure of the process may lead to unwanted events which may result in injury, fatality or damage to equipment

Risk treatment.

At the end of this training which includes the practical component if you are unsure of the process do not proceed contact your Supervisor and the Orchard Manager immediately

If at any time during this process you feel unsafe you are authorised and expected to stop

Contact your Supervisor and the Orchard Manager immediately

1:20 Step 2

Pre-start/safety meeting

Potential risk.

Employees not aware of traffic management requirements may lead to serious collision resulting in injury to operator and damage to equipment

Poor communication when machinery is moved from block to block

Employees with language barriers may not understand traffic management plans

Employees taking short cuts through headlands may lead to collisions resulting in injury to employees and damage to equipment

Risk treatment.

Employees MUST attend morning pre-starts in front of the orchard activity board

host employer management MUST communicate daily work plan and safety information which includes but not limited traffic management

Team supervisors MUST reiterate daily work plan and safety matters their teams

If there are language barriers an interpreter MUST be used to communicate information

If traffic management changes throughout the day host employer management and supervisors are responsible for communicating changes to employees and updating the orchard activity board

2:37 Step 3

Identify shuttle to be changed

Potential risk.

•Shuttle is not empty.

•No replacement shuttle to replace it with.

•Wrong oil put in place.

Risk treatment.

•Confirm that the shuttle is empty and not just an issue with the pump/ hand trigger etc.

•Confirm that there is a shuttle with the correct oil ready to be changed. If there is not one these can be ordered from the Warehouse.

•Check the labels to ensure the exact same oil is being swapped over.

3:14 Step 4

Designate workers to task

Potential risk.

•Unauthorised/unlicensed worker is operating machinery they are not trained in or licensed to operate

Risk treatment.

•Ensure if using telehandler that the worker has been signed off on the Safe Operating Procedure. If using a forklift, the worker must hold a current up to date high risk license.

3:41 Step 5

Pre-start equipment

Potential risk.

•Leaks/ faults on machine can be dangerous.

Risk treatment.

•Perform thorough check before starting any work.

3:58 Step 6

Transport new shuttle to bunding area

Potential risk.

•Double handling

•Shuttle falls off causing huge oil leak

Risk treatment.

•Bring new shuttle over to the area you will be working so you do not have to keep swapping shuttles over on the forks.

•Drive slow, drive to conditions, tilt forks up, and if travelling long distances utilize the straps on farm to secure shuttle to the forks.

4:30 Step 7

Disconnect shuttle hydraulics and air supply and remove pump.

Potential risk.

•Slip and fall off bunding causing an injury.

•Hydraulic hose blowout causing oil to spill over shuttle or worker.

•Back strain when removing pump.

•Sand/dirt contamination to oil transfer pump.

Risk treatment.

•It may be necessary to climb on top of the bunding to remove the pump and plumbing. Inspect work area first and clean if necessary, when on top of the bunding always keep 3 points of contact.

•Disconnect the air hose first before attempting to remove any hydraulics hoses.

•Use correct technique when removing the pump out of the shuttle, remember that the pump has a long pipe section on it that goes right to the bottom of the shuttle.

•Once you have removed the pump set it aside on a surface that is free of dust and sand as any debris can cause damage to the pump and contaminate the oil which could cause serious damage to equipment.

5:39 Step 8

Remove old shuttle from bunding

Potential risk.

•Worker crushed by machinery

•Crushed shuttle

•Considerable amount of oil left inside old shuttle.

Risk treatment.

•Before attempting to remove the old shuttle all ‘on floor’ workers are to vacate the immediate area.

•Approach the work area slowly and align the forks, utilise a spotter if you feel necessary. Lift shuttle with slight, controlled movements and reverse out.

•It is likely that there could be a fair amount of oil left that the pump couldn’t transfer. This can be decanted into the new one.

6:23 Step 9

Decant remaining oil into new shuttle

Potential risk.

•Oil leak

Risk treatment.

•Align the old shuttle above the new one, open the red lid and then open the tap on the old shuttle to avoid any leaks.

6:40 Step 10

Remove old shuttle from work area.

Potential risk.

•Trip hazard

•Environmental contamination

•Old oil shuttles accumulating on site

Risk treatment.

•Take the shuttle somewhere where it cannot be a hazard to trip or drive over.

•If the shuttle has excessive oil spills external it may be necessary to give it a pressure wash to stop oil contaminating the ground.

•Consult with management to see what the procedure is for disposing of this particular shuttle.

7:15 Step 11

Install new shuttle

Potential risk.

•Crush other shuttles or bunding

Risk treatment.

•Approach bunding slowly and consider the extra weight the new shuttle has, lower it slowly onto the bunding ensuring even weight distribution.

7:34 Step 12

Reinstall pump, connect hydraulic and air lines

Potential risk.

•Pump sits loose in the shuttle allowing debris to get inside

•Oil blowout

•Pump drying out and failing

Risk treatment.

•After the pump has been put in correctly, tighten it up so that it sits up straight on the shuttle.

•Use the reverse procedure for installing the plumbing, connect the hydraulic hose first, tighten, and then connect the air supply.

•Ensure the lubricator is topped up with oil.

8:11 Step 13

Housekeeping

Potential risk.

•Lost spanners

•Oil spills causing a slip hazard

Risk treatment.

•Remove any tools used throughout the process so they don’t get lost under or on top of the shuttle

•Use workshop absorbent to mop up any oil leaks that may have occurred throughout the task.

8:36 Qualifications and experience

Qualifications and experience.

All employees/ workers must be trained, hold relevant licenses, and be assessed as competent before operating any equipment on host employer sites. there must be safety induction records with the workers’ name on the records. where licenses are required a copy of this must be on site file or personal file.

9:04 Duties and responsibilities

Duties and responsibilities.

All employees/ workers must adhere to host employer policies and procedures and report any concerns and incidents immediately to their manager/ supervisor. it is the responsibility of both host employer onsite management and contractor companies to identify language barriers and provide interpreters where required.

9:33 Training required

Training required.

All employees/ workers must have been inducted to the site and deemed competent in relevant Safe Operating Procedure and site traffic management plans. site managers must sign off all Safe Operating Procedure before employees/ worker start work on site or equipment. training should be completed by a competent person or training organization.

10:02 Codes of practice and legislation

Codes of practice and legislation.

All employees/ workers must adhere to codes of practice, standards and guideline, whs and ohs acts and regulations.

10:19 Plant, equipment and PPE

Plant, equipment and PPE.

Job specific protective personal equipment (ppe) must be identified and worn when required (i.e. positive sealed goggles with a strap when using compressed air). PPE is a shared responsibility between your host employer and Orchard Tech. Your host employer will provide the PPE required for your task. If the required PPE has not been supplied, stop work and contact Orchard Tech. workers to wear all outdoor ppe where required – wear positive sealed eye protection, gloves, hat, sunburn cream, steel capped boots, long sleeve shirts and long trousers. hi viz clothing must be worn at all times.

11:15 Maintenance checks

Maintenance checks.

If a vehicle, plant, equipment, or machinery is found to be defective or damaged, it must be tagged with ‘out of service’ tag until repaired and isolation register completed. daily pre-start/ pre-shift checks and post-checks if required are to be completed and recorded in all instances. maintenance teams are responsible for all maintenance on equipment. workers can only undertake maintenance if they have been adequately trained in the relevant process.

11:54 Before work starts

This video provides general information. Before you start work, your host employer will explain the exact procedure and provide practical training for your site. This video does not replace assessment, supervisor sign-off or a training record. If you do not understand something, use the English or talk to your supervisor at the host employer site. The host will provide you with an interpreter.

Read the English + Tongan companion transcript

LANGUAGE-QA FAIL - blocking control failed: G5

ENGLISH IS THE AUTHORITATIVE VERSION | NOT AUTHORISED FOR TONGAN-ALONE DISPLAY

° Locally composed Tongan. Some complete passages remain in English. English narration. Host interpreter explanation, exact site instructions, PPE and practical training are required.

Before you start

This video provides general information for workers on almond farms.

Lea Fakatonga:

This video provides general information for workers on almond farms.

Before you start work, your host employer will explain the exact safe operating procedure, machine instructions and personal protective equipment required at your site.

Lea Fakatonga:

Before you start work, your host employer will explain the exact safe operating procedure, machine instructions and personal protective equipment required at your site.

This video supports training.

Lea Fakatonga:

ʻOku poupou ʻa e vitiō ni ki he ako. °

It does not replace practical training, assessment, supervisor sign-off or a training record.

Lea Fakatonga:

ʻOku ʻikai fetongi ʻe he vitiō ni ʻa e ako ʻaki hono fakahoko tonu ʻa e ngāue, hono fakafuofuaʻi, hono fakangofua mo fakamoʻoniʻi ʻe he supavaisa (supervisor sign-off), pe ha lēkooti ʻo e ako. °

English is the authoritative version.

Lea Fakatonga:

English is the authoritative version.

Step 1

Training and Safety

Lea Fakatonga:

Ako mo e Malu °

Step 1

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 1

Workers unsure of the process may lead to unwanted events which may result in injury, fatality or damage to equipment

Lea Fakatonga:

ʻE lava ke iku ʻa e taʻepau ʻa e kau ngāue ki he founga ngāue ki ha ngaahi meʻa ʻoku ʻikai fiemaʻu ke hoko, ʻa ia ʻe malava ke iku ki ha lavea, mate pe maumau ʻa e meʻangāue °

Step 1

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 1

At the end of this training which includes the practical component if you are unsure of the process do not proceed contact your Supervisor and the Orchard Manager immediately

Lea Fakatonga:

At the end of this training which includes the practical component if you are unsure of the process do not proceed contact your Supervisor and the Orchard Manager immediately

Step 1

If at any time during this process you feel unsafe you are authorised and expected to stop

Lea Fakatonga:

If at any time during this process you feel unsafe you are authorised and expected to stop

Step 1

Contact your Supervisor and the Orchard Manager immediately

Lea Fakatonga:

Fetuʻutaki ki hoʻo Supavaisa mo e Pule ʻo e Ngoue ʻi he taimi pē ko ia °

Step 2

Pre-start/safety meeting

Lea Fakatonga:

Fakataha kimuʻa ʻi he kamata ngāue / malu °

Step 2

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 2

Employees not aware of traffic management requirements may lead to serious collision resulting in injury to operator and damage to equipment

Lea Fakatonga:

ʻE lava ke iku ʻa e taʻeʻilo ʻa e kau ngāue ki he ngaahi fiemaʻu puleʻi ʻo e feʻaluʻaki ki ha fepaki lahi, ʻo lavea ai ʻa e tokotaha fakaʻuli pea maumau ʻa e meʻangāue °

Step 2

Poor communication when machinery is moved from block to block

Lea Fakatonga:

Fetuʻutaki ʻoku ʻikai lelei ʻi hono hiki ʻa e ngaahi mīsini mei he poloka ʻe taha ki he poloka ʻe taha °

Step 2

Employees with language barriers may not understand traffic management plans

Lea Fakatonga:

ʻE malava ke ʻikai mahino ki he kau ngāue ʻoku nau faingataʻaʻia ʻi he lea ʻa e ngaahi palani puleʻi ʻo e feʻaluʻaki °

Step 2

Employees taking short cuts through headlands may lead to collisions resulting in injury to employees and damage to equipment

Lea Fakatonga:

ʻE lava ke fakatupu ha fepaki ʻe he kau ngāue ʻoku nau fou ʻi ha hala tuʻusi ʻi he ngaahi headlands, ʻo iku ki ha lavea ʻa e kau ngāue mo e maumau ʻa e meʻangāue °

Step 2

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 2

Employees MUST attend morning pre-starts in front of the orchard activity board

Lea Fakatonga:

KUO PAU ke kau ʻa e kau ngāue ki he ngaahi fakataha pongipongi kimuʻa ʻi he kamata ngāue ʻi muʻa ʻi he papa fakahā ʻo e ngaahi ngāue ʻi he ngoue °

Step 2

host employer management MUST communicate daily work plan and safety information which includes but not limited traffic management

Lea Fakatonga:

host employer management MUST communicate daily work plan and safety information which includes but not limited traffic management

Step 2

Team supervisors MUST reiterate daily work plan and safety matters their teams

Lea Fakatonga:

KUO PAU ke toe fakamanatu ʻe he kau supavaisa ʻo e timi ʻa e palani ngāue fakaʻaho mo e ngaahi meʻa fekauʻaki mo e malu ki heʻenau ngaahi timi °

Step 2

If there are language barriers an interpreter MUST be used to communicate information

Lea Fakatonga:

If there are language barriers an interpreter MUST be used to communicate information

Step 2

If traffic management changes throughout the day host employer management and supervisors are responsible for communicating changes to employees and updating the orchard activity board

Lea Fakatonga:

Kapau ʻoku liliu ʻa e puleʻi ʻo e feʻaluʻaki lolotonga ʻa e ʻaho, ko e fatongia ʻo e kau pule ʻo e host employer mo e kau supavaisa ke fakahā ʻa e ngaahi liliu ki he kau ngāue pea fakatonutonu ʻa e papa fakahā ʻo e ngaahi ngāue ʻi he ngoue °

Step 3

Identify shuttle to be changed

Lea Fakatonga:

ʻIloʻi ʻa e shuttle ʻe fetongi °

Step 3

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 3

•Shuttle is not empty.

Lea Fakatonga:

•Shuttle is not empty.

Step 3

•No replacement shuttle to replace it with.

Lea Fakatonga:

•ʻIkai ha shuttle fetongi ke fetongi ʻaki. °

Step 3

•Wrong oil put in place.

Lea Fakatonga:

•Wrong oil put in place.

Step 3

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 3

•Confirm that the shuttle is empty and not just an issue with the pump/ hand trigger etc.

Lea Fakatonga:

•Fakapapauʻi ʻoku ʻosi ʻa e meʻa ʻi he shuttle pea ʻikai ko ha palopalema pē ʻa e pamu / hand trigger etc. °

Step 3

•Confirm that there is a shuttle with the correct oil ready to be changed.

Lea Fakatonga:

•Confirm that there is a shuttle with the correct oil ready to be changed.

If there is not one these can be ordered from the Warehouse.

Lea Fakatonga:

If there is not one these can be ordered from the Warehouse.

Step 3

•Check the labels to ensure the exact same oil is being swapped over.

Lea Fakatonga:

•Vakaiʻi ʻa e ngaahi label ke fakapapauʻi ʻoku fetongi ʻaki ʻa e lolo tatau tonu. °

Step 4

Designate workers to task

Lea Fakatonga:

Vaheʻi ʻa e kau ngāue ki he ngāue °

Step 4

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 4

•Unauthorised/unlicensed worker is operating machinery they are not trained in or licensed to operate

Lea Fakatonga:

•Tokotaha ngāue ʻoku ʻikai fakamafaiʻi / maʻu laiseni ʻoku ngāueʻaki ha mīsini kuo teʻeki akoʻi ia ki ai pe ʻikai laiseni ke ngāueʻaki °

Step 4

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 4

•Ensure if using telehandler that the worker has been signed off on the Safe Operating Procedure.

Lea Fakatonga:

•Ensure if using telehandler that the worker has been signed off on the Safe Operating Procedure.

If using a forklift, the worker must hold a current up to date high risk license.

Lea Fakatonga:

Kapau ʻoku ngāueʻaki ha forklift, kuo pau ke maʻu ʻe he tokotaha ngāue ha high risk licence ʻoku kei ʻaonga. °

Step 5

Pre-start equipment

Lea Fakatonga:

Fakamoʻui ʻa e meʻangāue kimuʻa ʻi he kamata ngāue °

Step 5

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 5

•Leaks/ faults on machine can be dangerous.

Lea Fakatonga:

•ʻE lava ke fakatuʻutāmaki ʻa e ngaahi mama / fehālaaki ʻi he mīsini. °

Step 5

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 5

•Perform thorough check before starting any work.

Lea Fakatonga:

•Fakahoko ha vakaiʻi fakaʻauliliki kimuʻa pea toki kamata ha ngāue. °

Step 6

Transport new shuttle to bunding area

Lea Fakatonga:

Fetuku ʻa e shuttle foʻou ki he feituʻu bunding °

Step 6

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 6

•Double handling

Lea Fakatonga:

•Double handling

Step 6

•Shuttle falls off causing huge oil leak

Lea Fakatonga:

•Tō ʻa e shuttle ʻo tupu ai ha mama lolo lahi ʻaupito °

Step 6

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 6

•Bring new shuttle over to the area you will be working so you do not have to keep swapping shuttles over on the forks.

Lea Fakatonga:

•ʻOmi ʻa e shuttle foʻou ki he feituʻu te ke ngāue ai ke ʻoua naʻa fiemaʻu ke ke toe fetongi hokohoko ʻa e ngaahi shuttle ʻi he ngaahi fork. °

Step 6

•Drive slow, drive to conditions, tilt forks up, and if travelling long distances utilize the straps on farm to secure shuttle to the forks.

Lea Fakatonga:

•Drive slow, drive to conditions, tilt forks up, and if travelling long distances utilize the straps on farm to secure shuttle to the forks.

Step 7

Disconnect shuttle hydraulics and air supply and remove pump.

Lea Fakatonga:

Fakamavaheʻi ʻa e hydraulics mo e air supply ʻo e shuttle pea toʻo ʻa e pamu. °

Step 7

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 7

•Slip and fall off bunding causing an injury.

Lea Fakatonga:

•Heheke pea tō mei he bunding ʻo lavea ai. °

Step 7

•Hydraulic hose blowout causing oil to spill over shuttle or worker.

Lea Fakatonga:

•Pā ʻa e hose hydraulic ʻo mahua ai ʻa e lolo ki he shuttle pe tokotaha ngāue. °

Step 7

•Back strain when removing pump.

Lea Fakatonga:

•Lavea toho uaua ʻo e tuʻa ʻi hono toʻo ʻa e pamu. °

Step 7

•Sand/dirt contamination to oil transfer pump.

Lea Fakatonga:

•ʻUliʻi ʻe he ʻoneʻone / kelekele ʻa e oil transfer pump. °

Step 7

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 7

•It may be necessary to climb on top of the bunding to remove the pump and plumbing.

Lea Fakatonga:

•ʻE fiemaʻu nai ke heka ki ʻolunga ʻi he bunding ke toʻo ʻa e pamu mo e ngaahi paipa. °

Inspect work area first and clean if necessary, when on top of the bunding always keep 3 points of contact.

Lea Fakatonga:

Inspect work area first and clean if necessary, when on top of the bunding always keep 3 points of contact.

Step 7

•Disconnect the air hose first before attempting to remove any hydraulics hoses.

Lea Fakatonga:

•Fakamavaheʻi ʻa e hose ʻea ʻuluaki kimuʻa pea toki feinga ke toʻo ha ngaahi hose hydraulic. °

Step 7

•Use correct technique when removing the pump out of the shuttle, remember that the pump has a long pipe section on it that goes right to the bottom of the shuttle.

Lea Fakatonga:

•Ngāueʻaki ʻa e founga totonu ʻi hono toʻo ʻa e pamu mei he shuttle; manatuʻi ʻoku ʻi he pamu ha konga paipa lōloa ʻoku aʻu ki he takele ʻo e shuttle. °

Step 7

•Once you have removed the pump set it aside on a surface that is free of dust and sand as any debris can cause damage to the pump and contaminate the oil which could cause serious damage to equipment.

Lea Fakatonga:

•Once you have removed the pump set it aside on a surface that is free of dust and sand as any debris can cause damage to the pump and contaminate the oil which could cause serious damage to equipment.

Step 8

Remove old shuttle from bunding

Lea Fakatonga:

Toʻo ʻa e shuttle motuʻa mei he bunding °

Step 8

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 8

•Worker crushed by machinery

Lea Fakatonga:

•Tokotaha ngāue ʻoku laiki ʻe he mīsini °

Step 8

•Crushed shuttle

Lea Fakatonga:

•Shuttle kuo laiki °

Step 8

•Considerable amount of oil left inside old shuttle.

Lea Fakatonga:

•ʻOku toe ha lolo lahi ʻi loto ʻi he shuttle motuʻa. °

Step 8

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 8

•Before attempting to remove the old shuttle all ‘on floor’ workers are to vacate the immediate area.

Lea Fakatonga:

•Kimuʻa pea toki feinga ke toʻo ʻa e shuttle motuʻa, kuo pau ke mavahe ʻa e kau ngāue kotoa ʻi he faliki mei he feituʻu ofi. °

Step 8

•Approach the work area slowly and align the forks, utilise a spotter if you feel necessary.

Lea Fakatonga:

•Approach the work area slowly and align the forks, utilise a spotter if you feel necessary.

Lift shuttle with slight, controlled movements and reverse out.

Lea Fakatonga:

Hiki ʻa e shuttle ʻaki ha ngaahi ngaʻunu iiki ʻoku puleʻi pea fakaʻuli fakaholomui ki tuʻa. °

Step 8

•It is likely that there could be a fair amount of oil left that the pump couldn’t transfer.

Lea Fakatonga:

•ʻE ngalingali ʻoku toe ha lolo lahi ʻe ʻikai lava ʻe he pamu ʻo fetuku. °

This can be decanted into the new one.

Lea Fakatonga:

This can be decanted into the new one.

Step 9

Decant remaining oil into new shuttle

Lea Fakatonga:

Huaʻi ʻa e lolo ʻoku toe ki he shuttle foʻou °

Step 9

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 9

•Oil leak

Lea Fakatonga:

•Mama lolo °

Step 9

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 9

•Align the old shuttle above the new one, open the red lid and then open the tap on the old shuttle to avoid any leaks.

Lea Fakatonga:

•Align the old shuttle above the new one, open the red lid and then open the tap on the old shuttle to avoid any leaks.

Step 10

Remove old shuttle from work area.

Lea Fakatonga:

Toʻo ʻa e shuttle motuʻa mei he feituʻu ngāue. °

Step 10

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 10

•Trip hazard

Lea Fakatonga:

•Trip hazard

Step 10

•Environmental contamination

Lea Fakatonga:

•ʻUliʻi ʻa e ʻātakai °

Step 10

•Old oil shuttles accumulating on site

Lea Fakatonga:

•Fokotuʻunga ʻa e ngaahi oil shuttle motuʻa ʻi he feituʻu ngāue °

Step 10

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 10

•Take the shuttle somewhere where it cannot be a hazard to trip or drive over.

Lea Fakatonga:

•Take the shuttle somewhere where it cannot be a hazard to trip or drive over.

Step 10

•If the shuttle has excessive oil spills external it may be necessary to give it a pressure wash to stop oil contaminating the ground.

Lea Fakatonga:

•Kapau ʻoku lahi ʻa e lolo ʻoku mahua ʻi tuʻa ʻi he shuttle, ʻe fiemaʻu nai ke fufulu ʻaki ha pressure washer ke taʻofi ʻa e ʻuliʻi ʻo e kelekele ʻe he lolo. °

Step 10

•Consult with management to see what the procedure is for disposing of this particular shuttle.

Lea Fakatonga:

•Talanoa mo e kau pule ke ʻiloʻi ʻa e founga tukuange ʻo e shuttle pau ni. °

Step 11

Install new shuttle

Lea Fakatonga:

Fakapipiki ha shuttle foʻou °

Step 11

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 11

•Crush other shuttles or bunding

Lea Fakatonga:

•Laiki ʻa e ngaahi shuttle kehe pe bunding °

Step 11

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 11

•Approach bunding slowly and consider the extra weight the new shuttle has, lower it slowly onto the bunding ensuring even weight distribution.

Lea Fakatonga:

•Ofi māmālie ki he bunding pea fakakaukau ki he mamafa tānaki ʻo e shuttle foʻou; tuku māmālie hifo ki he bunding pea fakapapauʻi ʻoku vahevahe tatau ʻa e mamafa. °

Step 12

Reinstall pump, connect hydraulic and air lines

Lea Fakatonga:

Toe fakapipiki ʻa e pamu pea fakapipiki ʻa e ngaahi laine hydraulic mo e ʻea °

Step 12

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 12

•Pump sits loose in the shuttle allowing debris to get inside

Lea Fakatonga:

•Nofo homo ʻa e pamu ʻi he shuttle ʻo lava ai ke hū ki loto ʻa e nāunau veve °

Step 12

•Oil blowout

Lea Fakatonga:

•Lolo ʻoku mapuna mālohi atu °

Step 12

•Pump drying out and failing

Lea Fakatonga:

•Mōmoa ʻa e pamu pea ʻikai toe ngāue °

Step 12

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 12

•After the pump has been put in correctly, tighten it up so that it sits up straight on the shuttle.

Lea Fakatonga:

•ʻI he ʻosi hono fakapipiki totonu ʻa e pamu, fakamaʻu ke tuʻu hangatonu ʻi he shuttle. °

Step 12

•Use the reverse procedure for installing the plumbing, connect the hydraulic hose first, tighten, and then connect the air supply.

Lea Fakatonga:

•Use the reverse procedure for installing the plumbing, connect the hydraulic hose first, tighten, and then connect the air supply.

Step 12

•Ensure the lubricator is topped up with oil.

Lea Fakatonga:

•Fakapapauʻi kuo toe fakafonu ʻa e lubricator ʻaki ʻa e lolo. °

Step 13

Housekeeping

Lea Fakatonga:

Tauhi maʻa mo maau ʻa e feituʻu °

Step 13

Potential risk.

Lea Fakatonga:

Fakatuʻutāmaki ʻe ala hoko. °

Step 13

•Lost spanners

Lea Fakatonga:

•Ngaahi spanner kuo mole °

Step 13

•Oil spills causing a slip hazard

Lea Fakatonga:

•Mahua lolo ʻoku fakatupu ha meʻa fakatupu heheke °

Step 13

Risk treatment.

Lea Fakatonga:

Founga ke puleʻi ai ʻa e fakatuʻutāmaki. °

Step 13

•Remove any tools used throughout the process so they don’t get lost under or on top of the shuttle

Lea Fakatonga:

•Toʻo ha ngaahi meʻangāue nima naʻe ngāueʻaki lolotonga ʻa e founga ngāue ke ʻoua naʻa mole ʻi lalo pe ʻi ʻolunga ʻi he shuttle °

Step 13

•Use workshop absorbent to mop up any oil leaks that may have occurred throughout the task.

Lea Fakatonga:

•Ngāueʻaki ʻa e absorbent ʻo e workshop ke holoholo ha lolo kuo mama lolotonga ʻa e ngāue. °

Qualifications and experience

Qualifications and experience.

Lea Fakatonga:

Ngaahi tohi fakamoʻoni mo e taukei. °

Qualifications and experience

All employees/ workers must be trained, hold relevant licenses, and be assessed as competent before operating any equipment on host employer sites.

Lea Fakatonga:

Kuo pau ke akoʻi ʻa e kau ngāue kotoa pē, ke nau maʻu ʻa e ngaahi laiseni ʻoku fekauʻaki, pea fakafuofuaʻi ʻoku nau poto feʻunga kimuʻa pea nau toki ngāueʻaki ha meʻangāue ʻi he ngaahi feituʻu ngāue ʻa e host employer. °

there must be safety induction records with the workers’ name on the records.

Lea Fakatonga:

Kuo pau ke ʻi ai ha ngaahi lēkooti ʻo e fakataukei ki he malu ʻoku hā ai ʻa e hingoa ʻo e kau ngāue. °

where licenses are required a copy of this must be on site file or personal file.

Lea Fakatonga:

ʻI he taimi ʻoku fiemaʻu ai ha ngaahi laiseni, kuo pau ke ʻi he faile ʻo e feituʻu ngāue pe faile fakataautaha ha tatau ʻo ia. °

Duties and responsibilities

Duties and responsibilities.

Lea Fakatonga:

Ngaahi fatongia mo e ngaahi meʻa ke tokangaʻi. °

Duties and responsibilities

All employees/ workers must adhere to host employer policies and procedures and report any concerns and incidents immediately to their manager/ supervisor.

Lea Fakatonga:

Kuo pau ke muimui ʻa e kau ngāue kotoa pē ki he ngaahi tuʻutuʻuni mo e founga ngāue ʻa e host employer pea lipooti ha hohaʻa mo ha ngaahi meʻa naʻe hoko ki heʻenau pule pe supavaisa ʻi he taimi pē ko ia. °

it is the responsibility of both host employer onsite management and contractor companies to identify language barriers and provide interpreters where required.

Lea Fakatonga:

Ko e fatongia ʻo e kau pule ʻi he feituʻu ngāue ʻa e host employer mo e ngaahi kautaha konituleki fakatouʻosi ke ʻiloʻi ʻa e ngaahi faingataʻa ʻi he lea pea ʻoatu ha kau fakatonulea ʻi he taimi ʻoku fiemaʻu ai. °

Training required

Training required.

Lea Fakatonga:

Ako ʻoku fiemaʻu. °

Training required

All employees/ workers must have been inducted to the site and deemed competent in relevant Safe Operating Procedure and site traffic management plans.

Lea Fakatonga:

Kuo pau ke ʻosi fakataukei ʻa e kau ngāue kotoa pē ki he feituʻu ngāue pea fakapapauʻi ʻoku nau poto feʻunga ʻi he Safe Operating Procedure mo e ngaahi palani puleʻi ʻo e feʻaluʻaki ʻi he feituʻu ngāue ʻoku fekauʻaki. °

site managers must sign off all Safe Operating Procedure before employees/ worker start work on site or equipment.

Lea Fakatonga:

Kuo pau ke fakangofua mo fakamoʻoniʻi ʻe he kau pule ʻo e feituʻu ngāue ʻa e Safe Operating Procedure kotoa pē kimuʻa pea toki kamata ngāue ʻa e kau ngāue ʻi he feituʻu ngāue pe ʻi he meʻangāue. °

training should be completed by a competent person or training organization.

Lea Fakatonga:

ʻOku totonu ke fakakakato ʻa e ako ʻe ha tokotaha poto feʻunga pe kautaha ako. °

Codes of practice and legislation

Codes of practice and legislation.

Lea Fakatonga:

Ngaahi tuʻutuʻuni ngāue mo e lao. °

Codes of practice and legislation

All employees/ workers must adhere to codes of practice, standards and guideline, whs and ohs acts and regulations.

Lea Fakatonga:

Kuo pau ke muimui ʻa e kau ngāue kotoa pē ki he ngaahi tuʻutuʻuni ngāue, ngaahi tuʻunga mo e fakahinohino, mo e ngaahi lao whs mo ohs mo e ngaahi tuʻutuʻuni. °

Plant, equipment and PPE

Plant, equipment and PPE.

Lea Fakatonga:

Ngaahi mīsini, meʻangāue mo e PPE. °

Plant, equipment and PPE

Job specific protective personal equipment (ppe) must be identified and worn when required (i.e.

Lea Fakatonga:

Kuo pau ke ʻiloʻi ʻa e teunga mo e meʻangāue maluʻi fakataautaha (ppe) ʻoku fiemaʻu ki he ngāue pau pea tui ʻi he taimi ʻoku fiemaʻu ai (i.e. °

positive sealed goggles with a strap when using compressed air).

Lea Fakatonga:

positive sealed goggles with a strap when using compressed air).

PPE is a shared responsibility between your host employer and Orchard Tech.

Lea Fakatonga:

Ko e PPE ko e fatongia ʻoku vahevahe ʻe hoʻo pule ngāue talitali (host employer) mo Orchard Tech. °

Your host employer will provide the PPE required for your task.

Lea Fakatonga:

ʻE ʻoatu ʻe hoʻo pule ngāue talitali (host employer) ʻa e PPE ʻoku fiemaʻu ki hoʻo ngāue. °

If the required PPE has not been supplied, stop work and contact Orchard Tech.

Lea Fakatonga:

Kapau kuo teʻeki ʻoatu ʻa e PPE ʻoku fiemaʻu, taʻofi ʻa e ngāue pea fetuʻutaki ki Orchard Tech. °

workers to wear all outdoor ppe where required – wear positive sealed eye protection, gloves, hat, sunburn cream, steel capped boots, long sleeve shirts and long trousers.

Lea Fakatonga:

workers to wear all outdoor ppe where required – wear positive sealed eye protection, gloves, hat, sunburn cream, steel capped boots, long sleeve shirts and long trousers.

hi viz clothing must be worn at all times.

Lea Fakatonga:

Kuo pau ke tui ʻa e teunga lanu mataʻāʻā (hi viz) ʻi he taimi kotoa pē. °

Maintenance checks

Maintenance checks.

Lea Fakatonga:

Ngaahi vakaiʻi ki he tauhi mo fakalelei meʻangāue. °

Maintenance checks

If a vehicle, plant, equipment, or machinery is found to be defective or damaged, it must be tagged with ‘out of service’ tag until repaired and isolation register completed.

Lea Fakatonga:

Kapau ʻoku ʻiloʻi ʻoku ʻi ai ha meʻa ʻoku hala pe maumau ʻi ha meʻalele, mīsini pe meʻangāue, kuo pau ke fakapipiki ki ai ha fakaʻilonga “out of service” kae ʻoua kuo fakaleleiʻi, pea fakakakato ʻa e lēkooti ʻo e fakamavaheʻi mei he mālohi (isolation register). °

daily pre-start/ pre-shift checks and post-checks if required are to be completed and recorded in all instances.

Lea Fakatonga:

Kuo pau ke fakahoko mo lēkooti ʻi he taimi kotoa pē ʻa e ngaahi vakaiʻi fakaʻaho kimuʻa ʻi he kamata ngāue pe kamata ʻo e sifi, mo e ngaahi vakaiʻi hili ʻa e ngāue kapau ʻoku fiemaʻu. °

maintenance teams are responsible for all maintenance on equipment.

Lea Fakatonga:

Ko e ngaahi timi tauhi mo fakalelei meʻangāue ʻoku nau fatongiaʻaki ʻa e ngāue tauhi mo fakalelei kotoa ki he meʻangāue. °

workers can only undertake maintenance if they have been adequately trained in the relevant process.

Lea Fakatonga:

ʻE lava pē ʻa e kau ngāue ʻo fakahoko ʻa e ngāue tauhi mo fakalelei meʻangāue kapau kuo akoʻi feʻunga kinautolu ʻi he founga ngāue ʻoku fekauʻaki mo ia. °

Before work starts

This video provides general information.

Lea Fakatonga:

ʻOku ʻoatu ʻe he vitiō ni ha fakamatala fakalūkufua. °

Before you start work, your host employer will explain the exact procedure and provide practical training for your site.

Lea Fakatonga:

Before you start work, your host employer will explain the exact procedure and provide practical training for your site.

This video does not replace assessment, supervisor sign-off or a training record.

Lea Fakatonga:

ʻOku ʻikai fetongi ʻe he vitiō ni ʻa hono fakafuofuaʻi, hono fakangofua mo fakamoʻoniʻi ʻe he supavaisa (supervisor sign-off), pe ha lēkooti ʻo e ako. °

If you do not understand something, use the English or talk to your supervisor at the host employer site.

Lea Fakatonga:

Kapau ʻoku ʻi ai ha meʻa ʻoku ʻikai te ke mahinoʻi, ngāueʻaki ʻa e lea English pe talanoa mo hoʻo supavaisa ʻi he feituʻu ngāue ʻa e host employer. °

The host will provide you with an interpreter.

Lea Fakatonga:

ʻE ʻoatu ʻe he host ha tokotaha fakatonulea maʻau. °

LANGUAGE-QA FAIL - blocking control failed: G5

ENGLISH IS THE AUTHORITATIVE VERSION | NOT AUTHORISED FOR TONGAN-ALONE DISPLAY

Download the bilingual transcript · Download the English + Tongan video (English narration)

Before you start work

Your host’s current instructions, PPE requirements, machine-specific procedures and supervised practical training determine the method used at your site. Speak to your supervisor if anything is unclear.

Viewing the video is not a competency assessment or equipment authorisation.